Description
Professional Overview
The BluePrint Engines Big Block Chevy 454-540 intake manifold is designed for enthusiasts and builders looking to maximize airflow and performance from a standard-deck Big Block Chevy combination. Its single-plane configuration is intended for higher-RPM applications where efficient intake airflow and a broad operating range are important.
Designed specifically for standard-deck BBC engines, the manifold fits popular cubic-inch combinations including 454, 496, 502, and 540 CID engines. Its rectangular-port configuration makes it particularly suited to compatible rectangular-port cylinder heads, including BluePrint’s PS8013 aluminum heads or similar applications.
The intake is capable of supporting well over 600 horsepower according to the supplied product specifications, making it a strong choice for performance-oriented street, strip, and engine-building applications.
Applications and Compatibility
This Big Block Chevy aluminum intake manifold is designed for standard-deck BBC engines ranging from 454 to 540 cubic inches.
Compatible engine combinations include:
- 454 CID Big Block Chevy
- 496 CID Big Block Chevy
- 502 CID Big Block Chevy
- 540 CID Big Block Chevy
The intake is designed for rectangular-port cylinder heads and 4-barrel carburetors using the 4150 mounting configuration.
It is specifically suited to BluePrint Engines’ PS8013 aluminum cylinder heads or similar compatible rectangular-port heads.
Before installation, verify cylinder-head port configuration, carburetor compatibility, engine deck configuration, and available hood/intake clearance.
Design and Performance
The intake uses a single-plane design with a basic operating RPM range of 3,500 to 7,500 RPM. This configuration is intended for performance applications where higher-RPM airflow is a priority.
Constructed from cast aluminum, the manifold combines a lightweight material with the strength required for performance engine applications. Its natural aluminum finish provides a straightforward appearance suitable for a variety of engine builds.
The maximum intake manifold height is 5.895 inches, making dimensional clearance an important consideration when planning an installation.
The supplied gasket port size is approximately 2.47 inches x 1.80 inches, which should be considered when matching the intake to the cylinder-head intake ports.
Key Features and Benefits
Standard-Deck BBC Compatibility
Designed specifically for standard-deck Big Block Chevy engines, including popular 454, 496, 502, and 540 CID combinations.
Performance Single-Plane Design
The single-plane intake configuration is designed for higher-RPM performance, with a listed operating range of 3,500–7,500 RPM.
Rectangular-Port Configuration
The intake uses a rectangular-port cylinder-head configuration, making proper cylinder-head matching essential for optimum compatibility.
4-Barrel 4150 Carburetor Mounting
The manifold is designed for 4-barrel carburetors using the 4150 mounting configuration.
High-Performance Capability
The supplied specifications state that the intake is capable of supporting well over 600 horsepower, making it appropriate for serious BBC performance builds.
Cast Aluminum Construction
The aluminum construction provides a performance-oriented combination of strength and reduced weight compared with heavier intake materials.
Complete Installation Kit
The product is sold as a complete kit including gaskets and bolts, simplifying the component-selection process during installation.
BluePrint PS8013 Compatibility
The manifold is designed to work with BluePrint PS8013 aluminum rectangular-port cylinder heads or similar compatible heads.
Technical Specification
| Specification | Details |
|---|---|
| Brand | BluePrint Engines |
| Product Type | Big Block Chevy Intake Manifold |
| Application | Standard-Deck BBC |
| Compatible Displacement | 454–540 CID |
| Compatible Engines | 454, 496, 502, 540 |
| Cylinder Head Style | Rectangular Port |
| Carburetor Mounting | 4-Barrel Carburetors (4150) |
| Intake Style | Single Plane |
| Basic Operating RPM Range | 3,500–7,500 RPM |
| Maximum Intake Manifold Height | 5.895 inches |
| Intake Finish | Natural |
| Intake Material | Aluminum |
| Gasket Port Size | Approx. 2.47 x 1.80 inches |
| Compatible Cylinder Heads | BluePrint PS8013 or Similar |
| Horsepower Capability | Well Over 600 HP |
| Gaskets Included | Yes |
| Bolts Included | Yes |
| Quantity | Sold as a Kit |
Who This Intake Manifold Is For
This Big Block Chevy performance intake manifold is intended for engine builders, hot-rodders, racers, and performance enthusiasts building standard-deck BBC combinations from 454 through 540 CID.
It is particularly appropriate for builds using rectangular-port cylinder heads, a 4-barrel 4150-style carburetor, and a higher-RPM performance strategy.
For builders targeting strong high-RPM performance from a naturally aspirated BBC combination, the single-plane design and 3,500–7,500 RPM operating range make this manifold a purpose-built component rather than a general-purpose stock replacement.
Installation and Compatibility Considerations
Proper matching is essential when installing a performance intake manifold. Confirm that the engine uses a standard-deck Big Block Chevy configuration and that the cylinder heads have compatible rectangular intake ports.
The carburetor must also use the specified 4150 mounting pattern. Builders should verify the manifold’s 5.895-inch maximum height against available hood and engine-compartment clearance.
The approximately 2.47 x 1.80-inch gasket port dimensions should also be compared with the cylinder-head intake ports before installation.
Ordering and Support
When selecting the BluePrint Big Block Chevy 454-540 intake manifold, verify the engine displacement, deck configuration, cylinder-head port style, carburetor mounting pattern, and available clearance.
The manifold is supplied as a convenient kit with gaskets and bolts included, making it easier to match the primary installation hardware to the intake.
Its compatibility with 454, 496, 502, and 540 CID standard-deck BBC engines makes it a versatile choice for a wide range of performance-oriented Big Block Chevy builds.
Frequently Asked Questions
What engines does this Big Block Chevy intake manifold fit?
It is designed for standard-deck BBC engines from 454 to 540 CID, including 454, 496, 502, and 540 cubic-inch combinations.
Is this intake manifold compatible with a Chevy 454?
Yes. The supplied specifications specifically identify the 454 CID Big Block Chevy as a compatible application when the required standard-deck and rectangular-port configurations are met.
What type of cylinder heads does this intake use?
The intake is designed for rectangular-port cylinder heads, including BluePrint PS8013 or similar compatible heads.
What carburetor does this intake manifold use?
It is designed for 4-barrel carburetors with the 4150 mounting configuration.
Is this a single-plane intake?
Yes. The manifold uses a single-plane intake design with a listed basic operating range of 3,500–7,500 RPM.
How much horsepower can this intake support?
According to the supplied product information, the intake is capable of supporting well over 600 horsepower.
What is the intake manifold made from?
The manifold is constructed from cast aluminum and has a natural finish.
Are gaskets and bolts included?
Yes. The product is sold as a kit and includes gaskets and bolts.
What is the intake manifold height?
The maximum intake manifold height is listed as 5.895 inches.
What is the gasket port size?
The supplied specification lists the gasket port size at approximately 2.47 inches x 1.80 inches.

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